FIBER HISTORY
Natural fibers have been used for apparel and home fashion for thousands of years, with the use of wool going back over 4,000 years. In comparison, the man-made fiber industry began with the first commerical production of rayon in 1910.
For those old enough to remember the 50's and 60's, this was when there was a great deal of technology happening in the man-made fiber industry. And the technology continues even today. Microfibers, fibers finer than the finest silk, were developed in 1989 and lyocell, was developed in 1993. Today, many man-made fibers, including polyester have been developed into beautiful fabrics that are being used by major designers.
Natural Fibers
History of the principal natural fibers used in textiles for apparel and home fashion
EST. DATE |
FIBER |
BACKGROUND AND PRODUCTION |
5,000+ BC |
FLAX: |
- Generally considered to be the oldest natural textile
fiber.
- Fine linen was used as burial shrouds for the Egyptian
pharaohs
- Largest producer: Soviet States; other large producers
include Poland, Germany, Belgium and France. Largest
exporters are Northern Ireland and Belgium.
|
3,000+ BC |
COTTON: |
- Earliest use estimated between 3,000 BC to 5,000
BC.
- Worn by Egyptians earlier than 2,500 BC.
- Eli Whitney's invention of the cotton gin in 1793
revolutionized the processing of cotton.
- The development of the power loom in 1884 brought
significant improvements and variations to cotton fabrics.
- Major producers: United States, Soviet States, China
and India. Lessor producers include Pakistan, Brazil,
Turkey, Egypt, Mexico Iran and Sudan.
|
3,000 BC |
WOOL: |
- Used by people of the Late Stone Age,
- There are 40 different breeds of sheep, which produce
approximately 200 types of wool of varying grades.
- Major producers include: Australia, New Zealand,
Soviet States, China, South Africa, and Argentina.
|
2,600 BC |
SILK: |
- Believed discovered by a Chinese princess.
- Silk is made from two continuous filaments cemented
together and used to form the cocoon of the silkworm.
- Silk culture began about 1725 BC, sponsored by the
wife of China's emperor.
- Secrets of cultivation and fabric manufacturing were
closely guarded by the Chinese for about 3,000 years.
- There is a story that two monks smuggled seeds of
the mulberry tree and silkworm eggs out of China by
hiding them in their walking sticks.
- India learned of silk culture when a Chinese princess
married an Indian prince.
- The major producer and exporter of silk is Japan.
|
Man-Made Fibers
The history of U.S. Production of the
principal man-made fibers used in textiles for apparel and home
fashion
It is important to understand that all manufactured fibers are not alike. Each fiber has a unique composition and it's own set of physical properties. The U. S. Federal Trade Commission has established generic names and definitions for manufactured fibers, including acetate, acrylic, lyocell, modacrylic, nylon, polyester, polypropylene (olefin), rayon, and spandex. However, all fibers under a generic name are not exactly the same.
Fiber producers have been able to modify the basic composition of each generic fiber, both chemically and physically, to produce variations which provide a softer feel, greater comfort, brighter/longer lasting colors, better warmth/cooling, moisture transport/wicking, and better properties for blending with other fibers. These improved fibers are given a trademark name and are owned and promoted by the fiber producer. The following is a list of producers of manufactured fibers and their trademark names.
DATE |
FIBER |
FIRST COMMERICAL PRODUCTION |
1910 |
RAYON |
- The first man-made fiber.
- The first commercial production of rayon
fiber in the United States was in 1910 by the American
Viscose Company.
- By using two different chemicals and
manufacturing techniques, two basic types of rayon were
developed. They were viscose rayon and cuprammonium
rayon.
- Today, there are no producers of rayon
in the U.S.
|
1924 |
ACETATE: |
- The first commercial production of acetate fiber in
the United States was in 1924 by the Celanese Corporation.
|
1939 |
NYLON: |
- The first commercial production of nylon in the United
States was in 1939 by the E. I. du Pont de Nemours &
Company, Inc. It is the second most used man-made fiber
in this country, behind polyester.
|
1950 |
ACRYLIC: |
- The first commercial production of acrylic fiber in
the United States was in 1950 by E. I. du Pont de Nemours
& Company, Inc.
|
1953 |
POLYESTER: |
- The first commercial production of polyester fiber
in the United States was in 1953 by E. I. du Pont de
Nemours & Company, Inc.
- Polyester is the most used man-made fiber in the U.S.
|
1954 |
TRIACETATE: |
- The first commercial production of triacetate fiber
in the United States was in 1954 by the Celanese Corporation.
- Domestic Triacetate production was discontinued in
1985.
|
1959 |
SPANDEX: |
- The first commercial production of spandex fiber in
the United States was in 1959 by E. I. du Pont de Nemours
& Company, Inc.
- It is an elastomeric man-made fiber (able to stretch
at least 100% and snap back like natural rubber).
- Spandex is used in filament form.
|
1961 |
POLYOLEFIN/
POLYPROPYLENE: |
- The first commercial production of an olefin fiber
manufactured in the U.S. was by Hercules Incorporated.
- In 1966, polyolefin was the world's first and only
Nobel-Prize winning fiber.
|
1989 |
MICRO FIBERS/
MICRODENIER: |
- The first commercial production of micro fiber in
the U.S. was in 1989 by E. I. du Pont de Nemours & Company,
Inc. Today micro fibers are produced in a variety of
synthetic fibers (i.e. polyester, nylon, acrylic, etc.)
- The true definition of a micro fiber is a fiber that
has less than one denier per filament. Micro Fiber is
the thinnest, finest of all man-made fibers. It is finer
than the most delicate silk.
- To relate it to something more familiar--A human hair
is more than 100 times the size of some micro fibers
|
1993 |
LYOCELL: |
- The first commercial production of lyocell in the
U.S. was in 1993 by Courtaulds Fibers, under the Tencel¬
trade name.
- Environmentally friendly, lyocell is produced from
the wood pulp of trees grown specifically for this purpose.
It is specially processed, using a solvent spinning
technique in which the dissolving agent is recycled,
reducing environmental effluents.
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